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Description
Airpac Converted proven concept
of vacuum drowing & flushing of powder by compressed
air from Semi Auto-matic Fully Automatic to avoid
manual handling of containner and achieving higer
speed without loosing conceptual high degree of accuracy
for uniform density injectable powders.
OPERATION
The sterile powder or granules placed in the Powder
is thoroughly agitated by a pair of Agitators of maintaing
uniform bulk density of powder before it is drawn
by vacuum into the port of Powder wheel. The Powder
Wheel having total Sixteen ports i.e. Eight ports
in two rows.
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During the vacuum port of the rotating
Powder Wheel draws the correct volume of powder in indexes
further where the excess powder is doctored off. The
powder remains in the due to the vacuum till the indexed
port of the powder Wheel reaches in the vertical position.
Containers fed on to the Un-Scrambler is continusly
transferred in two row to the Conveyor, where Vial Separators
holds the Vial perfectly below the port of the powder
wheel. Now the timed dose of the low poessure sterile
ari/inert
gas empties powder in to the automatically positioned
Container from the port of powder wheel. The Vial separator
now released the container on the conveyor. The filled
container moves further and submerged in Single row
for Rubber stoppering operation.
The stored, sterilized, siliconised
and Rubber Stoppers in the Rubber Stopper Hopper are
made to pass through mechanical orientation system Tha
moving cnntainer is held firmly by two Timing Belts
for correct pick up of rubber stopper from the outlet
of the chute. Further container is passed beneath two
Pressing Rollers for tight fit fixing of rubber stopper.
Moving containers are now transferred and accumulated
on the Scrambler for further operation.
Salient Features
• All the parts and the assemblies coming in the
contact with the Powder and the mandatory Sterilisation/
Autoclaving.
• The Unit can be easily placed under the Laminar
Flow.
• High degree of accurecy of + 1% can be achieved
lor most free flowing powders of uniform density at
controlled relative humidity level.
• Multiple Dosing of inJetable Powder or change
over of Container size and Different fill size is possible
by just changing the Container separator or the size
of the Piston respectively.
• The depty of Port of the Powder Wheel 1.P. Fill
size can be very easily set or changed with the different
size of pistons.
• No Container, No Fill system eliminates wastage
of costing Powder.
• The Unit is provided with a neat Control Panel,
Gauges and Pressure Adjustment knob for observing smooth
Standard operation Procedure. |
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Technical
Specifications
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| Model |
APF - 120 |
| Output |
• Up to
250 fillis / minute tor Single dose (Single
powder Wheel)
• Up to 250 fills/minute for double
dose (Double Powder Wheels)
• Up to 250 fills / minute for Tripple
Dose (Single Powder Wheel) |
| Fill Capacity |
50 mg. to 6 gms.
Single, Double and Tripple Dose with the
help of different Powder Wheels and depending
on the neck diameter of the container.
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| Accuracy |
± 1 %for uniform
density free flowing powder at controlled
humidity level below 30%. |
| Power
Characteristics |
• 440 Volts
3 phase (4 wire system)
• 1.0 H.P. for machine
• 0.5 H.P. for un-scrambler
• 0.5 H.P. for scrambler
• 0.5 H.P. for Rubber Stoppering Unit
• 0.5 H.P. Single Phase Gear Motor
for Pressing Roller. |
| Dimensions |
3515mm (L) x
1115mm (W) x 1800mm(H). |
| Net Weight |
1350 Kgs. |
| Gross Weight |
1900 Kgs. |
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Input
Specifications
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| Container |
25mm to 40mm |
| Height |
75mm Maximum |
| Rubber
Stopper Diameter |
20mm |
| PNEUMATIC LINE |
Filtered, Oil free sterile
Low Pressure Air or Inert Gas at 2 Kg.
Cm2 Pressure (8/9 CFM) |
| VACUUM
LINE |
800 Mhg. (9/10 CFM) |
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** Note :
Due to continuous product improvement & customer
interaction, designs & specifications may be modified
or upgraded without notice **
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